GRINDING SOLUTIONS FOR BAND AND GANG SAWS

SHARPENING, MACHINING AND MAINTAINING BAND SAW BLADES CORRECTLY

Measuring, stellite tipping, straightening, tensioning, levelling, swaging and sharpening: These are the keys in the field of precision machining of band and gang saw!

Modular solutions from ISELI effectively realize these key factors with state-of-the-art machine and system control technology. With maximum productivity, they ensure that a saw shop is more profitable at manufacturers of tools, service providers as well as for sawmills With the world´s largest machine program for band and gang saws we set standards for precision, reliability and efficiency. Our modular machine solutions realize these key factors effectively and practically and ensure lasting product quality and cost advantage !

Band saws are highly sensitive. If maintained incorrectly, they may break. The reason for this is that band saws are subject to a constant bending cycle. This can cause hairline cracks to form in the tooth gullet, the area of highest tensile stress. If the saw is not resharpened on time, these cracks grow and cause breakages. To prevent this, the whole profile, i.e. all of the teeth (irrespective of their shape), of band saws made of CV steel and stellited band saws must be regularly resharpened – even when the usual degree of bluntness has not been reached in some places.


BNF 100

Automatic side grinding machine for band saw blades controlled with 4 CNC axes in wet grinding

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HIGHLIGHTS

  • Equipped with 4 axes CNC-control
  • Powerful water cooling system with fully enclosed protection hood
  • Each action can be controlled individually by step motors which reduces idle running of the machine to a minimum
  • The user friendly touch-screen provides a clear display of the program elements
  • The advanced saw tooth can be finish ground several times in the same position
  • Auxiliary pneumatic clamping for stabilizing of thin saw teeth resulting in higher measuring accuracy
  • A special program (option) allows side-grinding of variable tooth widths, tooth pitches and tooth heights

MACHINES DIRECTIVES

  • DIN EN ISO 12100:2010
    Safety of machinery, general principles for design
  • DIN EN 60204-1:2014-10
    Safety of machinery, electrical equipment of machines
  • DIN EN 13857:2008-06
    Safety of machinery, safety distances
  • DIN EN 13218:2002+A1:2004+AC:2010
    Tool machines, safety for stationary grinding machines
Flank angle: 0 - 7°
Tooth pitch: 13 - 100 mm
Blade width: 75 - 360 mm (standard)
  25 - 360 mm (option)
Blade length: from 5'300 mm (standard)
  from 4'300 mm (option)
   
Grinding wheel: Ø 100 - 125 mm (variant 1)
  Ø 75 - 100 mm (variant 2)
Grinding wheel bore: Ø 20 mm
Grinding wheel motor: 1,5 kW
   
Power requirement: 400V 3Ph N, 50Hz, 2,1kVA
Air connection: 6 bar
Coolant tank: 170 l
   
Flank angle0 - 7°
Tooth pitch:13 - 100 mm
Blade width standard:75 - 360 mm
Blade width option:25 - 360 mm
Blade length standard:from 5'300 mm
Blade length option:from 4'300 mm
Grinding wheel variant 1:Ø 100 - 125 mm
Grinding wheel variant 2:Ø 75 - 100 mm
Grinding wheel bore:Ø 20 mm
  • Precision measuring device for angle regulation
  • Dust mist exhaust
  • Oil cooling with fire protection and air purifier
  • Equipment for double toothed band saw blades
  • Equipment for mini-frame saws
  • Loading unit
  • Several grinding programs (Vario toothing, grinding wheel compensation)
  • Signal lamp

ANFRAGEFORMULAR

Mit dem beiligenden Formular links können Sie in wenigen Schritten Ihre Werkzeugdaten an ISELI übermitteln. Laden Sie hierzu das Formular herunter, füllen Sie es aus und senden Sie es an ISELI. Sie erhalten auf ein auf Ihr Bedürfnis ausgearbeitetes Angebot.