BNT 100

Fully automatic deep-grinding production center for bandsaw blades

ISELI BNT 100, Vollautomatisches Produktionszentrum

HIGHLIGHTS

  • Designed for the fully automatic new toothing of bandsaw blades with the deep-grinding stack process
  • Extra heavy welded construction in a space-saving compact design
  • The space-saving machine design allows for high ergonomics and excellent usability
  • Easy access for maintenance work to the electrical cabinet, coolant pump, pneumatics and extinguishing systems
  • Optimal, fast and safe programming and setup of saw parameters
  • Extra heavy welded construction in a space-saving compact design
  • The entire work process is programmed via the 3-axis CNC control system
  • All standard tooth shapes are supported thanks to a profiled special grinding wheel with diamond roller dressing system
  • The material feed, stack clamping and grinding wheel dressing are carried out automatically via a touch panel with self-explanatory operator guidance
  • The separation of the electrical area from the work area as well as few moving parts increase the maintenance friendliness and the longevity of the machine
  • Remote maintenance and remote diagnosis are possible without any problems via LAN / WLAN connection.
  • For easy equipping and retooling, the full guard of the area can be raised

Technical components

  • Ergonomically positioned control unit with 15" color display
  • Touch screen with Windows-based interface
  • All axes are equipped with high-strength linear roller guides for guaranteed high stability
  • Safe servo drives according to EN 62061 SIL3 / EN ISO 13849-1 PLe
  • Electronic cabinet with integrated ventilation
  • Extremely powerful, hydraulic precision-clamping of the blades
  • Pressure controlled pneumatic system
  • Pressure-controlled hydraulic system
  • Automatic central lubrication for reduced maintenance requirements
  • Equipped with cleaning kit and a wide range of tools
Tooth geometry:Optional, special dressing disc
Tooth pitch:1.0 – 12.0 mm
Tooth height1 – 3.8 mm
Rake angleup to 15°
Blade width5 – 30 mm
Stack size:up to 12 mm
Number of bandsawsup to 20
Hydraulic clamping of saw blade stack120 bar (16.5kN)
Grinding wheel Ø:380 - 500 mm
Grinding wheel bore Ø:203 mm
Drive power grinding motor22 kW
Grinding spindle Ø160 mm
Belt drive gear ratio1:2
  
Electrical connection:400V 3Ph 50Hz
Compressed air connection:6 bar

CNC Axes

X axis:Belt feed
Z axis:Infeed carriage for grinding head
W axis:Infeed profiling device
  • Reel system for up to 20 coil
  • Cooling water treatment system