Measuring instruments Precision for perfect sharpening results

In the sharpening room, precise measuring instruments are essential to ensure the optimal performance of cutting tools and machines. They play a central role in the setting and control of cutting tools, particularly in the inspection and adjustment of saw blades and other tools.

Important measuring instruments in the sharpening room:

1. Digital caliper IP67 with data output (150 mm):
A high-precision measuring instrument used for measuring internal and external diameters as well as depths. With a data output, this device is suitable for efficient integration into digital systems and precise recording of measurement values.

2. Digital micrometer (0-25 mm):
This micrometer enables accurate measurement of the thickness of cutting tools such as milling cutters and saw blades. The digital display ensures quick and precise reading.

3. Protractor with adjustable rail (100x150 mm):
An essential measuring instrument for accurately determining and adjusting sharpening angles. The protractor helps to set the optimal sharpening angle for the best cutting quality and maximum tool lifespan.

4. Precision straight edge, stainless steel in case (200 mm and 300 mm):
These precision straight edges are ideal for checking the surface quality of cutting tools. They provide high accuracy in measuring tolerances and help ensure optimal cutting geometry.

5. Flexible measuring tape with mm/inch reading (192 inches):
A flexible measuring instrument used for measuring larger workpieces or checking tool lengths and dimensions. The dual scale allows convenient measurement in both metric and imperial units.

6. Blade tension measuring device:
A specialized measuring instrument for precisely determining and adjusting the tension of bandsaw blades. Proper tension is crucial for cutting precision and blade longevity. A correctly adjusted blade tension system ensures that the saw blade runs smoothly and minimizes the risk of deformation or breakage.

7. Flank dial gauge:
Used for accurately checking blade tension and the flank shape of cutting tools. This gauge measures the deflection of the saw blade and ensures that the optimal tension is set, resulting in consistent cutting quality.

ISELI Tool Case

Flank dial gauge / Saw set gauge Precise control for optimal cutting performance

In the world of metalworking and woodworking, band saws are indispensable tools used for a variety of cutting operations. To maximize the efficiency and precision of these machines, it is crucial to regularly check the condition of the band saw blades – and this is where the flank dial gauge comes into play.

What is a flank dial gauge?

A flank dial gauge is a specialized measuring instrument designed to precisely measure the flanks of a bandsaw blade. With this gauge, the thickness and spacing of the teeth as well as any inaccuracies or wear can be detected. It helps check the saw blades and ensures they maintain optimal cutting properties. This is especially important for extending the lifespan of the saw blades and ensuring high-quality cuts.

Why is the flank dial gauge important?

1. Extended lifespan of bandsaw blades
Through regular measurements and early detection of wear, bandsaw blades can be used more efficiently and maintained in time, extending their lifespan.

2. Optimized cutting quality
Precise measurement of the tooth flanks ensures that the saw blade is always in optimal condition, leading to cleaner and more accurate cuts.

3. Reduction of downtime
By detecting potential issues early, downtime due to damaged saw blades can be minimized, and repair costs reduced.

4. Increased operational efficiency
With a flank dial gauge, operators can ensure that the bandsaw runs optimally, resulting in higher productivity and fewer disruptions in the production process.

Precise measurement system for bandsaws

Measuring range: Precise measurement of tooth flank height and spacing
Accuracy: High measurement accuracy for reliable wear control
Scaling: Fine-tuned for detailed analysis of saw blade geometry
Application: Suitable for bandsaw blades in metal and woodworking
Material: Robust, durable construction for industrial use
Design: Compact and ergonomic for easy handling
Measurement principle: Optional mechanical or digital reading depending on the model
Calibration: Easy adjustment for repeatable accurate measurements

Blade tension gauge for bandsaws Precise and reliable tension measurement – mechanical, robust, and maintenance-free

This robust and cost-efficient precision measuring tool is an essential instrument for all wood, plastic, and metal processing companies. The tension measurement of the front and back edges of the saw blade is carried out reliably and purely mechanically – without the use of sensitive or maintenance-intensive electronics.

What is a blade tension gauge?

A band tension gauge (also called a tensiometer) is a highly precise measuring instrument used to accurately determine and adjust the tension of bands. It is most commonly used to measure the tension of bandsaw blades, which are employed in woodworking, metalworking, plastic processing, and many other industrial sectors.

Why is the correct blade tension so important?

The correct blade tension is crucial for precise and clean cuts, as well as for the lifespan of the saw blade:

Too high tension can cause cracks, breakages, and damage to the blade guide rolls.
Too low tension leads to slippage or jamming of the saw blade.

Therefore, the blade tension should be checked during each blade change and regularly during operation.