BNP 300

Fully automatic 5-axis-control profile sharpening machine for band saw blades


The BNP 300 meets all requirements for processing stellite- and carbide-tipped bandsaw blades. It impresses with high precision and a long service life. Both the raker and fleam teeth, with height differences and 45° bevels, can be ground in a single pass, making the process efficient and time-saving.

Highlights

  • Profile grinding of uncoated and stellite-coated bandsaw blades
    • Using CNC axes "X" & "Y" (multiple complete rotations of the bandsaw)
    • Using CNC axes "W" & "Y" (grinding of the vertically positioned tooth)
  • Face/Back grinding of stellite- & carbide-coated bandsaw blades
    • Using CNC axes "W" & "Y" (grinding of the standing tooth)
    • Chamfering and bevel grinding of the tooth back using CNC axis "U" (for raker & fleam teeth with height differences or 45° chamfer)
  • Automatic setup of the saw
    • Positioning the saw to the workpiece grinding position (automatically)
    • Positioning the saw to the workpiece changeover position (automatically)
    • Automatic recognition of the tooth group and measurement of the tooth pitch
  • Automatic touching of the grinding wheel on the saw tooth
  • Automatic tooth form scanning "Tooth Tracing System - TTS"

Application programs

Grinding of standard tooth forms Grinding of variable tooth forms
Alternating grinding on the tooth face and back
Grinding the winter tooth
Automatic probing of the tool zero point with acoustic sensor
Automatic setup of the saws
Automatic tooth shape tracing "Tooth Tracing System"
f.l.t.rFlat tooth, Alternate tooth with phase (2x), Roof tooth, Triple chip, Flat tooth / trapezoid tooth with phase, Alternate tooth

Technical data

Tooth shape:freely programmable
Tooth pitch:10 - 100 mm 
Tooth height:up to 30 mm 
Front rake angle:0° - 35°
Blade width standard:75 - 360 mm 
Blade width option:30 - 360 mm 
Blade length standard:from 5'300 mm 
Blade length option:from 4'300 mm 
Blade thickness:0.6 - 3.0 mm
  
Grinding wheel:Ø 200 / 250 mm 
Grinding wheel bore:Ø 32 mm 
Grinding wheel motor:2,2 kW
  
Power requirement:400V 3Ph N / 50Hz / 3,9kVA
Air connection:6 bar
Coolant tank:170 l