GAP 100

Automatic-control profile sharpening machine for
gang saw blades in wet grinding execution

The automatic profile grinding machine GAP 100 has been specially designed for the precise sharpening of gang saws. It impresses with its compact and highly stable construction, ensuring a long lifespan and high reliability. Thanks to its advanced technology and ease of use, the machine offers high functionality, making it suitable for both standard and demanding applications. Additionally, the GAP 100 stands out for its excellent cost-performance ratio, making it an ideal choice for sawmills and businesses that value quality and efficiency. Its robust design minimizes maintenance efforts, while the intuitive control system allows for quick setup and precise grinding results. With the GAP 100, you get an economical solution that delivers consistently high grinding quality while reducing your operational costs.

Highlights

  • Hydro-pneumatic carriage return: Ensures precise and reliable return of the carriage, making operation easier and extending the machine's lifespan.
  • Pneumatic saw blade clamping: Guarantees stable and even clamping of the saw blades during the grinding process for precise results.
  • Precision linear guide for the gatter carriage: Enables precise and even movement of the gatter carriage for high grinding accuracy.
  • Precision spindle height adjustment for blade width: Provides easy and precise adjustment of the spindle height to quickly and accurately process different blade widths.
  • Full enclosure with intensive water cooling: Protects against dust and splash water while providing efficient cooling for the grinding process, extending the grinding wheel's lifespan.
  • Frequency converter for feed speed: Allows stepless adjustment of the feed speed for optimal grinding performance and material processing.

Options:

  • Mechanical grinding device: Enables precise sharpening of saw teeth for uniform grinding results and improved cutting performance.
  • Grinding mist extraction: Effectively reduces grinding mist, improving air quality and ensuring a clean working environment.
  • Tooth profile adjustment for 3 different tooth shapes: Allows adjustment of the tooth profile to meet the specific requirements of the saw blade for customized grinding processing.
  • Infinitely adjustable tooth pitch: Enables precise adjustment of tooth pitch for different saw blade types without changing tools.
  • Adjustable grinding wheel peripheral speed: Adjusts the speed of the grinding wheel to efficiently process different materials with optimal surface quality.
  • Signal light for process status recognition (3-color indicator light): A practical system for visually monitoring the machine's status – green for "ready", yellow for "waiting", and red for "error".

Application programs

Grinding of standard tooth forms

Downloads

Datasheet

Technical data

Tooth shape:pointed, curved or hooked
Tooth pitch:18 - 35 mm
Tooth height:up to 30 mm
Front rake angle:5° - 25°
Blade width:80 - 160 mm 
Blade length (toothed length):up to 1400 mm 
Grinding wheel Corundum (bakelite-bond):Ø 300 mm 
Grinding wheel bore:Ø 32 mm 
BAP 110

Automatic profile sharpening machine for band saw blades

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